How we helped [client] boost inverter output by 40%？
With the rapid development of the new energy industry, as a core component of photovoltaic and energy storage systems, the market demand continues to grow. Traditional artificial production models face pain points of low efficiency, poor consistency, and high cost.The inverter assembly line adopts modular design and can be flexibly configured according to the company’s existing production capacity and budget. It supports the production of small and medium-sized inverters of 1-20kW. It can be operated and maintained without a professional technical team. It can be recovered in as soon as 6-12 months. Equipment investment. The core highlight is that it is equipped with the RGV+ drum line transportation system optimized for small and medium-sized enterprises to realize automated material transfer between processes and further reduce labor dependence.
Core configuration: RGV+ drum line automated transportation system
The transportation system is responsible for automatically transferring semi-finished products of inverters between various processes without manual transportation, reducing product damage and labor consumption during the transportation process, and further improving production efficiency and product qualification rate.
- The RGV trolley runs along fixed tracks with high stability and low failure rate
- The roller line is seamlessly connected with each process, automatically loading and unloading without manual intervention
- Adjustable operating speed to adapt to different production rhythm needs
- Simple structure and convenient maintenance, allowing ordinary workers to complete daily maintenance
- Support automatic docking at multiple stations to meet multi-process transfer needs
Core advantages of inverter assembly line
Convenient maintenance and low failure rate: simplified mechanical structure design, RGV+ roller line has no complex electronic components, easy procurement of common accessories, detailed maintenance manuals and video tutorials are provided.
Quick return of costs, significant benefits: a single assembly line can replace 8-12 workers (including porters), saving annual labor costs of 600,000 – 1 million yuan, and the investment can be recovered in an average of 6-12 months.
Flexible expansion and adaptation to growth: the modular design supports later upgrades, and RGV track and roller line modules can be added. After the scale of the enterprise expands, automation modules can be gradually added to protect early investment.
Stable quality and improved pass rate: automated assembly +RGV+ roller line automatic transfer reduces human error and handling damage. The product pass rate has been increased from 95% of manual production to more than 98%, reducing after-sales costs.